Wholesale Expanded Polystyrene Machine Helmet Molding
Product Main Parameters
Feature | Specification |
---|---|
Mould Dimension | 1200x1000 to 2200x1650 mm |
Steam Entry | DN80 to DN125 |
Cooling Water Entry | DN65 to DN100 |
Compressed Air Entry | DN50 to DN65 |
Drainage | DN125 to DN200 |
Connect Load/Power | 9 to 17.2 Kw |
Common Product Specifications
Specification | Details |
---|---|
Stroke | 150~1500 mm |
Steam Pressure | 0.4~0.6 Mpa |
Cooling Water Pressure | 0.3~0.5 Mpa |
Weight | 5500 to 8200 Kg |
Product Manufacturing Process
The manufacturing process of an Expanded Polystyrene Machine involves key stages starting with the pre-expansion of polystyrene beads, transforming them into a lighter form using steam. This is followed by aging, where the beads stabilize and fuse partially. They then proceed to molding, using steam to further expand and form the desired shape. Finally, cutting and shaping refine the molded EPS into precise specifications. Each stage is crafted to optimize energy efficiency and product quality, aligning with sustainable manufacturing practices.
Product Application Scenarios
Expanded Polystyrene Machines cater to diverse industrial needs. In construction, they produce EPS panels for insulation, crucial for energy-efficient buildings. Their shock-absorbing properties make them ideal for packaging, protecting fragile items during transit. The versatility extends to crafts, aiding in creative, lightweight designs. These scenarios highlight the material's adaptability and efficiency, making it indispensable across sectors.
Product After-sales Service
Comprehensive after-sales service includes on-site installation support, operator training, and regular maintenance checks to ensure optimal performance. We provide technical assistance and troubleshooting advice, backed by a robust warranty package. Spare parts and upgrade options are also available to enhance machine longevity and efficiency.
Product Transportation
The product is securely packaged with protective materials to prevent damage during transit. We handle logistics, ensuring safe and timely delivery to your facility. Instructions for handling and installation accompany the shipment for your convenience.
Product Advantages
- High Efficiency: Streamlined production reduces cycle time and energy usage.
- Versatility: Compatible with various mold types for diverse product output.
- Sustainability: Integrated recycling reduces waste and enhances resource efficiency.
Product FAQ
- What industries can benefit from this machine?
The wholesale Expanded Polystyrene Machine serves construction, packaging, and creative sectors by producing versatile EPS products.
- What is the energy consumption of the machine?
The machine's advanced design reduces energy usage by 25% compared to standard models, optimizing production costs.
- How does the machine handle different shapes?
Equipped with various molds, the machine efficiently produces multiple shapes using adjustable fittings and steam pressure.
- Is operator training available?
Yes, our after-sales service includes comprehensive operator training to maximize machine efficiency and safety.
- What are the maintenance requirements?
Regular checks and timely replacement of wear parts are recommended to prolong machine life and performance.
- Can defective EPS products be recycled?
Yes, integrated recycling units allow reprocessing of off-cuts and defective products, supporting sustainability.
- What customizations are available?
Our team offers tailored solutions to meet specific production needs, including custom molds and capacity adjustments.
- How long does delivery take?
Delivery times vary by location but typically range from 4-6 weeks once the order is confirmed.
- Are spare parts readily available?
Yes, we maintain a stock of essential spare parts to ensure minimal downtime and fast repairs.
- How is product quality ensured during transit?
Robust packaging and trusted logistics partners ensure safe delivery, maintaining product integrity.
Product Hot Topics
- Automating with Expanded Polystyrene Machines
Automation in Expanded Polystyrene Machines offers substantial benefits, improving efficiency and precision in EPS production. With advanced controls and sensors, these machines streamline operations, reducing manual intervention and error rates, ultimately boosting overall output quality.
- Sustainability in EPS Manufacturing
Sustainability is a growing focus in EPS manufacturing, with machines now incorporating recycling features. These systems efficiently reprocess EPS waste, aligning manufacturing practices with environmental goals, and contributing to a greener production footprint.
- Cost Efficiency with EPS Machines
Investing in wholesale Expanded Polystyrene Machines can significantly reduce operational costs. Their energy-efficient design and high output rate make them a cost-effective solution for businesses looking to maximize profitability while maintaining product quality.
- Innovations in EPS Technology
The latest EPS machines come equipped with innovative features like low-pressure steaming and high-speed cycles, setting new benchmarks in production efficiency. These technical advancements not only enhance output but also improve material properties.
- EPS: A Versatile Material
Expanded polystyrene's versatility is evident in its application across industries, from construction to packaging. EPS machines facilitate the transformation of EPS into various forms, catering to diverse requirements and market demands.
- Training Operators for EPS Machines
Proper training is essential for optimizing EPS machine performance. Comprehensive programs covering operational techniques and maintenance practices ensure that operators are fully equipped to manage these sophisticated machines effectively.
- The Role of EPS in Modern Packaging
In packaging, EPS plays a critical role due to its lightweight and insulating properties. EPS machines enable the production of protective packaging solutions, reducing transportation costs and ensuring product safety.
- Understanding EPS Molding Techniques
EPS molding techniques are crucial for achieving desired product specifications. Understanding these techniques, including steam pressure control and mold design, allows manufacturers to produce consistent, high-quality EPS products.
- Future of EPS in Construction
As energy-efficient construction becomes imperative, the use of EPS in building applications is expected to rise. EPS machines facilitate the production of insulating panels, contributing to sustainable building practices.
- EPS Recycling and Environmental Impact
Recycling is central to reducing the environmental impact of EPS production. Modern machines with integrated recycling capabilities make it possible to reuse EPS waste, supporting sustainability initiatives within the industry.
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