Wholesale Aluminum EPS TV Packing Mould
Product Main Parameters
Parameter | Details |
---|---|
Material | High-quality aluminum alloy |
Teflon Coating | Yes, for easy demoulding |
CNC Machining | Fully CNC processed |
Thickness | 15mm - 20mm |
Size Tolerance | Within 1mm |
Common Product Specifications
Specification | Details |
---|---|
Mould Dimensions | 1120x920mm, 1320x1120mm, 1520x1270mm, 1670x1370mm |
Steam Chamber Size | 1200x1000mm, 1400x1200mm, 1600x1350mm, 1750x1450mm |
Packing | Plywood box |
Delivery Time | 25-40 days |
Product Manufacturing Process
The manufacturing process of the Wholesale Aluminum EPS TV Packing Mould involves meticulous steps to ensure precision and quality. It begins with selecting first-class Chinese aluminum ingots, which are then transformed into alloy plates of 15mm to 20mm thickness. The moulds are crafted using state-of-the-art CNC machines, guaranteeing size precision within 1mm. The mould frame is made from extruded aluminum alloy profiles for strength and durability. Each cavity and core is coated with Teflon, facilitating easy demoulding. Strict quality control is exercised throughout the process, including patterning, casting, machining, assembling, and coating. This rigorous process ensures the development of high-quality, long-lasting moulds suitable for various EPS machines across different countries.
Product Application Scenarios
Wholesale Aluminum EPS TV Packing Moulds are primarily used in the electronics industry, offering a customized packaging solution for sensitive electronic devices like televisions and other fragile items. They can also be adapted for packaging various electrical products, including EPS fruit boxes, cornice moulds, fish boxes, ICF block moulds, and seeding tray moulds. These moulds offer versatile applications, catering to various product lines with minimal retooling. Their ability to provide a snug fit ensures that each product is securely cushioned during transportation, minimizing the risk of damage. The lightweight nature of EPS reduces shipping costs, making it a preferred choice for companies focusing on cost-effective and efficient packaging solutions.
Product After-Sales Service
Our after-sales service aims to ensure customer satisfaction and optimal performance of the Wholesale Aluminum EPS TV Packing Mould. We provide technical support to address any queries or issues that may arise. In case of any manufacturing defects, we offer repair or replacement services under the warranty period. Our team of engineers is available to assist with installation or troubleshooting. Customers are encouraged to reach out to our dedicated support team for guidance and solutions tailored to their specific needs.
Product Transportation
The transportation of Wholesale Aluminum EPS TV Packing Moulds is carried out using robust plywood boxes to prevent any damage during transit. We ensure secure packaging and use reliable logistics partners to deliver products within 25-40 days, depending on the destination. Customers are informed of the shipping status and estimated delivery time to facilitate smooth logistics planning at their end.
Product Advantages
- Durable and lightweight aluminum construction
- Custom-fit for maximum protection
- Recyclable and eco-friendly
- Cost-efficient packaging solution
- Versatile applications across various industries
Product FAQ
- What materials are used in the Wholesale Aluminum EPS TV Packing Mould?
We use high-quality aluminum alloy for the construction of our moulds. The aluminum ensures durability, lightweight characteristics, and excellent thermal conductivity, making it ideal for repeated use in the EPS molding process. The cores and cavities are Teflon coated to ensure easy demoulding.
- Can these moulds be customized for other products?
Yes, our Wholesale Aluminum EPS TV Packing Moulds can be customized for various electronic devices and fragile items. We also offer mold designs for EPS fruit boxes, cornice moulds, fish boxes, ICF block moulds, and seeding tray moulds, providing versatile packaging solutions.
- How does the manufacturing process ensure precision and quality?
The manufacturing process involves first-class aluminum alloy plates processed by CNC machines, ensuring size precision within 1mm. Stringent quality control is maintained throughout the patterning, casting, machining, assembling, and coating phases to deliver high-quality, precise moulds.
- What is the turnaround time for delivery?
Delivery time for our Wholesale Aluminum EPS TV Packing Moulds is between 25-40 days after the order is confirmed. This timeline includes manufacturing, quality checks, and secure packaging for transportation.
- Are these moulds compatible with international EPS machines?
Our aluminium EPS moulds are compatible with various EPS machines from China, Germany, Japan, Korea, and other countries. Our engineers have extensive experience designing moulds for diverse machine specifications.
- Is EPS packaging eco-friendly?
Yes, EPS packaging is recyclable and systems are in place for recycling EPS materials. The eco-friendly nature of EPS, coupled with its high protection efficiency, makes it a preferred choice for sustainable packaging solutions.
- How do I maintain these moulds?
To maintain the Wholesale Aluminum EPS TV Packing Moulds, ensure regular cleaning and inspection for wear and tear. Store them in a dry, temperature-controlled environment to prevent any damage. Our technical support can provide specific maintenance instructions.
- Do you offer technical support post-purchase?
Yes, we offer comprehensive technical support post-purchase to assist with any queries or operational issues. Our team is available to provide guidance and solutions tailored to your specific requirements, ensuring smooth operation and customer satisfaction.
- What are the benefits of using aluminum in mould construction?
Aluminum is lightweight yet durable, offering excellent thermal conductivity, which is essential for the EPS molding process. Its use ensures longevity and the ability to withstand the repetitive manufacturing cycles of EPS moulding, making it a cost-effective material choice.
- How does the Teflon coating benefit the moulds?
Teflon coating on the moulds facilitates easy demoulding by creating a non-stick surface. This coating helps in maintaining the integrity of the mould during repeated cycles and ensures the smooth release of EPS products, enhancing production efficiency and product quality.
Product Hot Topics
- Understanding the Benefits of Wholesale Aluminum EPS TV Packing Mould
Wholesale Aluminum EPS TV Packing Moulds have revolutionized the packaging industry by providing efficient and cost-effective solutions. Their lightweight aluminum construction ensures durability and longevity, allowing for repeated usage without degradation in quality. With their ability to be customized for various electronics and fragile items, they offer versatile applications. As companies continue to look for sustainable packaging options, the recyclable nature of EPS adds significant appeal. The precision in manufacturing ensures that these moulds fit snugly around products, providing superior protection during transportation. As the demand for electronics rises, so does the need for reliable packaging solutions like these moulds.
- How Wholesale Aluminum EPS TV Packing Moulds Enhance Product Safety
The primary goal of packaging is to protect the product within, and Wholesale Aluminum EPS TV Packing Moulds excel in this area. Made with high-quality aluminum, these moulds offer a durable shell that can withstand the rigors of transport and handling. EPS's shock-absorbing properties further enhance safety, reducing the risk of damage to sensitive electronics. The custom-fit design minimizes movement within the package, preventing abrasion and breakage. Additionally, these moulds are resistant to moisture, ensuring that the integrity of the packaging remains intact even in humid conditions. Companies can trust these moulds to safely deliver their products to consumers.
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