Leading Manufacturer of EPS Shape Moulding Machine
Product Main Parameters
Item | Unit | FAV1200 | FAV1400 | FAV1600 | FAV1750 |
---|---|---|---|---|---|
Mould Dimension | mm | 1200*1000 | 1400*1200 | 1600*1350 | 1750*1450 |
Max Product Dimension | mm | 1000*800*400 | 1200*1000*400 | 1400*1150*400 | 1550*1250*400 |
Stroke | mm | 150~1500 | 150~1500 | 150~1500 | 150~1500 |
Steam Entry | Inch | 3’’(DN80) | 4’’(DN100) | 4’’(DN100) | 4’’(DN100) |
Steam Consumption | Kg/cycle | 5~7 | 6~9 | 7~11 | 8~12 |
Cooling Water Entry | Inch | 2.5’’(DN65) | 3’’(DN80) | 3’’(DN80) | 3’’(DN80) |
Water Consumption | Kg/cycle | 45~130 | 50~150 | 55~170 | 55~180 |
Compressed Air Entry | Inch | 1.5’’(DN40) | 2’’(DN50) | 2’’(DN50) | 2’’(DN50) |
Air Consumption | m³/cycle | 1.5 | 1.8 | 1.9 | 2 |
Capacity | 15kg/m³s | 60~120 | 70~140 | 70~150 | 80~150 |
Connect Load/Power | Kw | 9 | 12.5 | 16.5 | 16.5 |
Overall Dimension | (L*W*H)mm | 4700*2000*4660 | 4700*2250*4660 | 4800*2530*4690 | 5080*2880*4790 |
Weight | Kg | 5000 | 5500 | 6000 | 6500 |
Common Product Specifications
Feature | Specification |
---|---|
Material | High-strength H type steel profile |
Control System | PLC with Touch Screen |
Vacuum System | Efficient vertical with water spray |
Filling Modes | Normal pressure, vacuum, pressurized |
Cooling System | Vertical vacuum system |
Product Manufacturing Process
The production of EPS Shape Moulding Machines involves advanced manufacturing techniques. The process starts with designing the machine structure using high-strength steel, ensuring durability and robustness. Components like PLC systems and efficient vacuum mechanisms are integrated to optimize performance. The manufacturing follows stringent quality control protocols, ensuring each machine meets industry standards. Research indicates that improving moulding precision and energy efficiency are essential in enhancing machine performance (Source: Journal of Manufacturing Processes, 2022). Continuous innovation by the manufacturer ensures that these machines are leading in technology and sustainability.
Product Application Scenarios
EPS Shape Moulding Machines are pivotal in multiple sectors due to their versatility. In the packaging industry, they produce foam for electronics and perishables, offering lightweight yet robust protection. Construction applications include creating insulative materials like ICF blocks, which enhance energy efficiency in buildings. The automotive sector utilizes these machines for producing lightweight components, boosting fuel efficiency. Insights from the International Journal of Advanced Manufacturing Technology (2023) highlight the machine's adaptability in shaping diverse products, proving its significant contribution to modern manufacturing.
Product After-Sales Service
The manufacturer provides comprehensive after-sales support, including installation guidance, routine maintenance, and on-demand technical support. Expert technicians are available for troubleshooting and repairs. A dedicated customer service team ensures prompt responses to queries and ensures smooth operation throughout the machine's lifespan.
Product Transportation
The transportation process is managed with utmost care to ensure the machine's integrity. The manufacturer uses reinforced packaging materials to prevent damage during transit. Collaborating with reliable logistics partners ensures timely delivery across global destinations. Customers receive tracking information to monitor the shipment's progress.
Product Advantages
- Cost-Effectiveness: Utilizes affordable raw materials, with efficient processes reducing production costs.
- Customization: Offers tailored mould designs for specific client needs, enhancing product diversification.
- Sustainability: Incorporates recycling capabilities, minimizing environmental impact and reducing waste.
- Efficiency: Fast cycle times and automated processes enhance production capacity and lower turnaround times.
Product FAQ
- Q: What materials can be used with the Shape Moulding Machine? A: The manufacturer designs the machine to process EPS and similar expandable materials, allowing for versatile applications across industries.
- Q: How does the machine ensure energy efficiency? A: Incorporating advanced steam and vacuum systems, the manufacturer optimizes energy consumption without compromising performance.
- Q: Is the machine compatible with custom moulds? A: Yes, the manufacturer offers customization services, enabling the machine to accommodate various mould designs for different product shapes.
- Q: What safety features are included in the machine? A: The manufacturer integrates comprehensive safety measures, including emergency stops and pressure control systems, to ensure operator safety.
- Q: What maintenance is required for optimal machine performance? A: Regular inspections, cleaning, and component checks are recommended to maintain the machine's efficiency and longevity.
- Q: Can the machine handle high production volumes? A: Designed by the manufacturer for high productivity, the machine supports large-scale production without compromising quality.
- Q: How does the manufacturer support customers post-purchase? A: Providing extensive after-sales services, the manufacturer ensures continual support through maintenance and technical assistance.
- Q: Are there environmental concerns when using this machine? A: The manufacturer incorporates eco-friendly technologies and promotes the recycling of materials, addressing environmental considerations effectively.
- Q: What industries benefit from using this machine? A: Packaging, construction, and automotive industries benefit from the machine's diverse application capabilities facilitated by the manufacturer.
- Q: How does the machine handle complex product designs? A: With its customizable moulding capabilities, the manufacturer enables the machine to produce intricate and complex shapes efficiently.
Product Hot Topics
- Why is EPS a preferred material for diverse manufacturing applications? EPS offers unique benefits such as lightness, insulation, and cost-effectiveness, making it ideal for various industries. The Shape Moulding Machine excels in processing EPS due to its advanced technology, delivering high-quality products efficiently. As a leading manufacturer, Dongshen ensures the machine's compatibility with the latest EPS processing techniques, meeting market demands for innovative products.
- How do customized moulds enhance production efficiency? Customized moulds allow manufacturers to produce specialized products tailored to specific needs. The adaptability of Shape Moulding Machines ensures that custom designs are effectively molded, optimizing resource use and minimizing waste. By choosing a reputable manufacturer like Dongshen, businesses gain access to expert customization services, facilitating the creation of unique products that stand out in the competitive market.
- What role does innovation play in modern EPS manufacturing? Innovation drives the enhancement of manufacturing processes, enabling greater efficiency and sustainability. In EPS production, cutting-edge technologies integrated by leading manufacturers improve precision and reduce energy consumption. As a frontrunner in innovation, Dongshen's Shape Moulding Machines embody these advancements, positioning clients ahead in the dynamic manufacturing landscape.
- How do Shape Moulding Machines contribute to eco-friendly manufacturing? By promoting recycling and energy-saving techniques, Shape Moulding Machines reduce the environmental footprint of manufacturing processes. Continued development by the manufacturer ensures alignment with green initiatives, catering to clients focused on sustainability. Dongshen's commitment to eco-friendly practices makes its machines a valuable asset for businesses seeking responsible manufacturing solutions.
- Why is post-sale support crucial in selecting machinery? Post-sale support guarantees optimal machine operation and addresses potential challenges during its lifecycle. A trusted manufacturer like Dongshen offers comprehensive after-sales services, alleviating downtime concerns and enhancing customer satisfaction. Through consistent support, clients optimize their investment and ensure continuous production efficiency.
- What technological advancements are influencing EPS manufacturing? Advances in automation, digitalization, and material science are transforming EPS manufacturing. Shape Moulding Machines leverage these developments for improved performance and precision. As a pioneering manufacturer, Dongshen stays at the forefront of technology, equipping its machines with state-of-the-art features that elevate operational capabilities.
- How does global demand shape the EPS manufacturing industry? Growing demand for lightweight, protective, and insulative materials drives the expansion of EPS manufacturing. Shape Moulding Machines respond to this trend by offering scalable production solutions. By collaborating with a manufacturer like Dongshen, businesses capitalize on burgeoning opportunities in global markets, securing a competitive edge.
- What factors influence machine durability and longevity? High-quality materials, robust design, and regular maintenance determine a machine's durability. Dongshen, a leading manufacturer, ensures its Shape Moulding Machines are built to withstand rigorous use, providing reliable performance over extended periods. Investing in reputable machinery ensures long-term operational stability and cost savings.
- Can Shape Moulding Machines accommodate future industry changes? Adaptive machinery that evolves with technological and market trends is crucial for future-proofing operations. Shape Moulding Machines from innovative manufacturers like Dongshen incorporate adaptability and scalability, empowering clients to navigate industry shifts seamlessly. Strategic foresight in machine design enhances business continuity and growth prospects.
- What competitive advantages do advanced Shape Moulding Machines offer? Advanced machines enhance productivity and quality through innovative features and processes. By choosing a leading manufacturer, businesses access cutting-edge technology that differentiates their products. Dongshen's Shape Moulding Machines provide a competitive advantage through superior performance and customization capabilities, ensuring success in diverse manufacturing sectors.
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