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Innovative Polystyro Machine - Dongshen's Thermocol Batch Expander 1400

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Uncover the prowess of Dongshen's industry-leading thermocol batch expander machine, the Polystyro Machine 1400. Designed with unparalleled finesse, encapsulating the power of innovation within the realm of polystyrene manufacturing, this machine stands as a testament to Dongshen's commitment towards delivering outstanding machinery. At the heart of this Polystyro Machine lie pentane-filled EPS raw beads. Pentane, a blowing gas, forms an integral part of the machine's functional blueprint, actively influencing its overall performance. Dongshen's Polystyro Machine utilizes pentane to transform raw EPS beads into expanded beads, guaranteeing a higher efficiency output and significantly optimising your overall process. But beyond the mechanics, the Polystyro Machine's distinguishing trait lies in its incredible versatility. It's not merely an EPS bead expander; it's a complete solution crafted to accommodate a wide range of polystyrene applications. This flexibility makes it an invaluable asset for businesses seeking a comprehensive solution for all their polystyrene needs.

Introduction

Inside EPS raw beads, there’s the blowing gas called pentane. After steaming, pentane starts to expand so the bead size also grows bigger, this is called expanding. EPS raw beads cannot be used to make blocks or packaging products directly, all beads need to be expanded first then make other products. Product density is decided during Preexpanding, so density control is done in Preexpander.

Thermocol batch expander machine is functioned to expand EPS raw material to required density. Material filling and expanding is done batch by batch, so it’s called Batch pre-expander. Automatic polystyrene beads expanding machine is a type of full automatic EPS machine, all steps are working automatically like EPS material filling, weighing, material conveying, steaming, stablizing, discharging, drying and expanded material conveying.
Comparing with Continuous Preexpander, thermocol batch expander machine can give more accurate density, easier operation, and more energy saving.
Thermocol batch expander machine completes with Screw Conveyor, Weighing System, Vacuum Conveyor, Expansion Chamber, and Fluidized bed Drier

Thermocol batch expander machine advantage:
1.Batch Preexpander adopts Mitsubishi PLC and Winview touch screen to control whole working automatically;
2.Batch Preexpander use vacuum system to convey raw material from bottom to top loader, no blocking material hose and no breaking EPS beads;
3.In some machine models, there’re two top loaders for filling alternatively, saving power and fast in filling;
4.Machine first expansion and second expansion both uses PT650 electronic weighing meter to control weighing, accuracy to 0.1g;
5.Machine uses Japanese Pressure Reducing Valve to ensure stable steam input;
6.Machine with preheating and main steaming. Using small valve to do preheating till certain temperature then do main heating, so material can be expanded properly;
7.Machine control steam and air pressure properly inside expansion chamber, material density tolerance lower than 3%;
8.Machine agitating shaft and inner expansion chamber are all made of SS304;
9.Steam proportional vale, air proportional valve and Korean vibration sensor are optional.

EPS styrofoam beads expanding machine

FDS1100, FDS1400, FDS1660 High precision batch type EPS pre-expander

Item

UnitFDS1100FDS1400FDS1660
Expansion ChamberDiametermmΦ1100Φ1400Φ1660
 Volume 1.42.14.8
 Usable volume1.01.53.5
SteamEntryInch2’’(DN50)2’’(DN50)2’’(DN50)
 ConsumptionKg/cycle6-88-1011-18
 PressureMpa0.6-0.80.4-0.80.4-0.8
Compressed AirEntryInchDN50DN50DN50
 Consumptionm³/cycle0.9-1.10.5-0.80.7-1.1
 PressureMpa0.5-0.80.5-0.80.5-0.8
DrainageUpper Drain PortInchDN100DN125DN150
 Under Drain PortInchDN100DN100DN125
 Under Discharge PortInchDN80DN80DN100
Throughput 4g/1  230g/h4g/1  360g/h
 10g/1  320g/h7g/1  350g/h7g/1  480g/h
 15g/1  550g/h9g/1  450g/h9g/1  560g/h
 20g/1  750g/h15g/1  750g/h15g/1  900g/h
 30g/1  850g/h20g/1  820g/h20g/1  1100g/h
Material Conveying LineInch6’’(DN150)8’’(DN200)8’’(DN200)
PowerKw1922.524.5
DensityKg/m³10-404-404-40
Density Tolerance%±3±3±3
Overall Dimension L*W*Hmm2900*4500*59006500*4500*45009000*3500*5500
WeightKg320045004800
Room Height Requiredmm500055007000

case

4BD9ACCAEB3E52E0A517F5616AB9A80B
272C28D585C5A401E3F59A3FC48369C3
IMG_1578
IMG_6218
IMG_5322

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  • The Polystyro Machine 1400 also ensures environmental sustainability. By leveraging the power of pentane, it minimizes waste, uses resources efficiently, and contributes towards eco-friendly operations, aligning perfectly with the sustainable objectives of modern businesses. Through the Polystyro Machine, Dongshen propels the frontier of polystyrene manufacturing, delivering superior machinery that embodies quality, versatility, and eco-consciousness. With the Thermocol Batch Expander 1400, Dongshen reaffirms its position as a trusted leader in EPS processing technology, all the while supporting businesses in achieving their productivity and sustainability goals.

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