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Innovative CNC EPS Router - DongShen's Automatic EPS Helmet Shaping Machine

Short Description:

Automatic EPS vacuum helmet shape molding machine is used together with mould to produce packaging products like electrical packing, vegetable and fruit boxes, seedling trays etc. and construction products like brick insert and ICF etc. With different moulds, the machine can produce different shape.

Automatic EPS vacuum helmet shape molding machine has efficient vacuum system, fast hydraulic system, and fast drainage system. For the same product, cycle time in E type machine is 25% shorter than in normal machine, and energy consumption is 25% less.
Machine completes with Mitsubishi PLC and Schneider (or Winview) touch screen, with big steam lines for better heating and low pressure heating, material hopper with quick couplers for fast changing filling hoses, with Stainless Steel air quick couplers for fast changing air tubes



Product Detail

Product Tags

Introducing DongShen's Automatic EPS Vacuum Helmet Shape Molding Machine – a new generation technology exemplifying the prowess of a sophisticated CNC EPS Router. With this machine, helmet manufacturing enters an era of automation, precision, and speed like never before. This CNC EPS Router is built with state-of-the-art technology, offering remarkable features that push the boundaries of helmet shaping. The machine is characterized by its seamless automatic functionality, allowing for continuous and uninterrupted operation. It integrates a vacuum molding process, maximizing efficiency while ensuring the consistent production of high-quality, meticulously shaped helmets. At the heart of the machine lies the CNC EPS Router, the engine driving impeccable helmet shaping. It optimizes the utilization of EPS, or Expanded Polystyrene, enabling the production of lightweight, robust helmets designed to offer maximum safety. This exclusive feature contributes to the machine's high operational speed, reducing production time and increasing output quantity without sacrificing the quality.

Machine features

Automatic EPS vacuum helmet shape molding machine main features
1.Machine plates are made of thicker steel plates so it’s long lasting;
2.Machine has efficient vacuum system, vacuum tank and condenser tank separate;
3.Machine use fast hydraulic system, saving mould closing and opening time;
4.Different filling methods are available to avoid filling problem in special products;
5.Machine uses big pipe system, allowing low pressure steaming. 3~4bar steam can work the machine;
6.Machine steam pressure and penetration steaming are controlled by German Pressure manometer and pressure regulators;
7.Components used in the machine are mostly imported and famous branded products, low malfunction;
8.Machine with lifting legs, so client only need to make a simple working platform for workers.

ItemUnitFAV1200EFAV1400EFAV1600EFAV1750EFAV2200E
Mould Dimensionmm1200*10001400*12001600*13501750*14502200*1650
Max Product Dimensionmm1000*800*4001200*1000*4001400*1150*4001550*1250*4002050*1400*400mm
Strokemm150~1500150~1500150~1500150~1500150~1500
Steam  EntryInch3’’(DN80)4’’(DN100)4’’(DN100)4’’(DN100)5’’(DN125)
ConsumptionKg/cycle4~75~96~106~119~11
PressureMpa0.4~0.60.4~0.60.4~0.60.4~0.60.4~0.6
Cooling Water  EntryInch2.5’’(DN65)3’’(DN80)3’’(DN80)3’’(DN80)4’’(DN100)
ConsumptionKg/cycle25~8030~9035~10035~10035~100
PressureMpa0.3~0.50.3~0.50.3~0.50.3~0.50.3~0.5
Compressed Air    Low Pressure EntryInch2’’(DN50)2.5’’(DN65)2.5’’(DN65)2.5’’(DN65)2.5’’(DN65)
Low PressureMpa0.40.40.40.40.4
High Pressure EntryInch1’’(DN25)1’’(DN25)1’’(DN25)1’’(DN25)1’’(DN25)
High PressureMpa0.6~0.80.6~0.80.6~0.80.6~0.80.6~0.8
Consumptionm³/cycle1.51.81.922.5
DrainageInch5’’(DN125)6’’(DN150)6’’(DN150)6’’(DN150)8’’(DN200)
Capacity15kg/m³S60~11060~12060~12060~12060~120
Connect Load/PowerKw912.514.516.517.2
Overall Dimension(L*W*H)mm4700*2000*46604700*2250*46604800*2530*46905080*2880*47905100*2460*5500
WeightKg55006000650070008200

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  • Moreover, the CNC EPS Router machine boasts versatility, capable of creating a variety of helmet shapes. This allows manufacturers to cater to diverse customer preferences and market demands. Such flexibility extends to the machine's efficiency and productivity, making it an invaluable asset for any helmet manufacturer looking to elevate their production process. In conclusion, the DongShen Automatic EPS Vacuum Helmet Shape Molding Machine, powered by the innovative CNC EPS Router, represents a revolution in helmet manufacturing. It combines craftsmanship and technology, delivering remarkable speed, precision, and quality. Explore the future of helmet manufacturing with DongShen, and experience unparalleled efficiency and output in production.

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