Experience Superior Performance with DongShen's EPS Reactor-Powered High Accuracy Batch Polystyrene Pre-Expander
Introduction
Inside EPS raw beads, there’s the blowing gas called pentane. After steaming, pentane starts to expand so the bead size also grows bigger, this is called expanding. EPS raw beads cannot be used to make blocks or packaging products directly, all beads need to be expanded first then make other products. Product density is decided during Preexpanding, so density control is done in Preexpander.
High accurancy batch polystyrene pre-expander is functioned to expand EPS raw material to required density. Material filling and expanding is done batch by batch, so it’s called Batch pre-expander. Automatic polystyrene beads expanding machine is a type of full automatic EPS machine, all steps are working automatically like EPS material filling, weighing, material conveying, steaming, stablizing, discharging, drying and expanded material conveying.
Comparing with Continuous Preexpander, Best price EPS polystyrene expander foam machine can give more accurate density, easier operation, and more energy saving.
High accurancy batch polystyrene pre-expander completes with Screw Conveyor, Weighing System, Vacuum Conveyor, Expansion Chamber, and Fluidized bed Drier
High accurancy batch polystyrene pre-expander advantage:
1.Batch Preexpander adopts Mitsubishi PLC and Winview touch screen to control whole working automatically;
2.Batch Preexpander use vacuum system to convey raw material from bottom to top loader, no blocking material hose and no breaking EPS beads;
3.In some machine models, there’re two top loaders for filling alternatively, saving power and fast in filling;
4.Machine first expansion and second expansion both uses PT650 electronic weighing meter to control weighing, accuracy to 0.1g;
5.Machine uses Japanese Pressure Reducing Valve to ensure stable steam input;
6.Machine with preheating and main steaming. Using small valve to do preheating till certain temperature then do main heating, so material can be expanded properly;
7.Machine control steam and air pressure properly inside expansion chamber, material density tolerance lower than 3%;
8.Machine agitating shaft and inner expansion chamber are all made of SS304;
9.Steam proportional vale, air proportional valve and Korean vibration sensor are optional.
EPS styrofoam beads expanding machine
FDS1100, FDS1400, FDS1660 High accurancy batch polystyrene pre-expander | |||||
Item | Unit | FDS1100 | FDS1400 | FDS1660 | |
Expansion Chamber | Diameter | mm | Φ1100 | Φ1400 | Φ1660 |
Volume | m³ | 1.4 | 2.1 | 4.8 | |
Usable volume | m³ | 1.0 | 1.5 | 3.5 | |
Steam | Entry | Inch | 2’’(DN50) | 2’’(DN50) | 2’’(DN50) |
Consumption | Kg/cycle | 6-8 | 8-10 | 11-18 | |
Pressure | Mpa | 0.6-0.8 | 0.4-0.8 | 0.4-0.8 | |
Compressed Air | Entry | Inch | DN50 | DN50 | DN50 |
Consumption | m³/cycle | 0.9-1.1 | 0.5-0.8 | 0.7-1.1 | |
Pressure | Mpa | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | |
Drainage | Upper Drain Port | Inch | DN100 | DN125 | DN150 |
Under Drain Port | Inch | DN100 | DN100 | DN125 | |
Under Discharge Port | Inch | DN80 | DN80 | DN100 | |
Throughput | 4g/1 230g/h | 4g/1 360g/h | |||
10g/1 320g/h | 7g/1 350g/h | 7g/1 480g/h | |||
15g/1 550g/h | 9g/1 450g/h | 9g/1 560g/h | |||
20g/1 750g/h | 15g/1 750g/h | 15g/1 900g/h | |||
30g/1 850g/h | 20g/1 820g/h | 20g/1 1100g/h | |||
Material Conveying Line | Inch | 6’’(DN150) | 8’’(DN200) | 8’’(DN200) | |
Power | Kw | 19 | 22.5 | 24.5 | |
Density | Kg/m³ | 10-40 | 4-40 | 4-40 | |
Density Tolerance | % | ±3 | ±3 | ±3 | |
Overall Dimension | L*W*H | mm | 2900*4500*5900 | 6500*4500*4500 | 9000*3500*5500 |
Weight | Kg | 3200 | 4500 | 4800 | |
Room Height Required | mm | 5000 | 5500 | 7000 |
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The high accuracy of our Pre-Expander attributes to the fine-tuning scalability facilitated by the EPS Reactor technology. This allows for the tailoring of the pre-expanding process to the specifications of any project, resulting in an end product that strictly adheres to the pre-determined dimensions, density, and structure. DongShen's High Accuracy Batch Polystyrene Pre-Expander stands as a testament to our commitment to delivering industry-leading solutions. Our EPS Reactor technology lays the foundation for a transformative approach to polystyrene pre-expanding, setting a new standard in accuracy, efficiency, and control in the production process. Experience the innovative difference of DongShen's EPS Reactor-powered Polystyrene Pre-Expander - a model of precision engineered for superior performance in the polystyrene industry.