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Dongshen's Hot Wire Foam Cutter - High Precision Batch Polystyrene Pre-expander 1600

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Discover the ultimate in precision and effectiveness with Dongshen's High Accuracy Batch Polystyrene Pre-expander 1600, powered by our groundbreaking Hot Wire Foam Cutter technology. This tool has revolutionized the industry by unleashing unprecedented levels of accuracy and efficiency in the process of polystyrene pre-expansion. Deep inside the EPS raw beads lies a blowing gas known as pentane. The Hot Wire Foam Cutter capitalizes on this component to revolutionize the EPS bead expansion process. While ordinary tools may struggle to deliver high precision, Dongshen's Hot Wire Foam Cutter is designed for supreme accuracy. It translates into a more refined end product, guaranteed to meet your high standards every time.

Introduction

Inside EPS raw beads, there’s the blowing gas called pentane. After steaming, pentane starts to expand so the bead size also grows bigger, this is called expanding. EPS raw beads cannot be used to make blocks or packaging products directly, all beads need to be expanded first then make other products. Product density is decided during Preexpanding, so density control is done in Preexpander.

High accurancy batch polystyrene pre-expander is functioned to expand EPS raw material to required density. Material filling and expanding is done batch by batch, so it’s called Batch pre-expander. Automatic polystyrene beads expanding machine is a type of full automatic EPS machine, all steps are working automatically like EPS material filling, weighing, material conveying, steaming, stablizing, discharging, drying and expanded material conveying.
Comparing with Continuous Preexpander, Best price EPS polystyrene expander foam machine can give more accurate density, easier operation, and more energy saving.

High accurancy batch polystyrene pre-expander completes with Screw Conveyor, Weighing System, Vacuum Conveyor, Expansion Chamber, and Fluidized bed Drier

High accurancy batch polystyrene pre-expander advantage:
1.Batch Preexpander adopts Mitsubishi PLC and Winview touch screen to control whole working automatically;
2.Batch Preexpander use vacuum system to convey raw material from bottom to top loader, no blocking material hose and no breaking EPS beads;
3.In some machine models, there’re two top loaders for filling alternatively, saving power and fast in filling;
4.Machine first expansion and second expansion both uses PT650 electronic weighing meter to control weighing, accuracy to 0.1g;
5.Machine uses Japanese Pressure Reducing Valve to ensure stable steam input;
6.Machine with preheating and main steaming. Using small valve to do preheating till certain temperature then do main heating, so material can be expanded properly;
7.Machine control steam and air pressure properly inside expansion chamber, material density tolerance lower than 3%;
8.Machine agitating shaft and inner expansion chamber are all made of SS304;
9.Steam proportional vale, air proportional valve and Korean vibration sensor are optional.

EPS styrofoam beads expanding machine

FDS1100, FDS1400, FDS1660 High accurancy batch polystyrene pre-expander

Item

UnitFDS1100FDS1400FDS1660
Expansion ChamberDiametermmΦ1100Φ1400Φ1660
 Volume 1.42.14.8
 Usable volume1.01.53.5
SteamEntryInch2’’(DN50)2’’(DN50)2’’(DN50)
 ConsumptionKg/cycle6-88-1011-18
 PressureMpa0.6-0.80.4-0.80.4-0.8
Compressed AirEntryInchDN50DN50DN50
 Consumptionm³/cycle0.9-1.10.5-0.80.7-1.1
 PressureMpa0.5-0.80.5-0.80.5-0.8
DrainageUpper Drain PortInchDN100DN125DN150
 Under Drain PortInchDN100DN100DN125
 Under Discharge PortInchDN80DN80DN100
Throughput 4g/1  230g/h4g/1  360g/h
 10g/1  320g/h7g/1  350g/h7g/1  480g/h
 15g/1  550g/h9g/1  450g/h9g/1  560g/h
 20g/1  750g/h15g/1  750g/h15g/1  900g/h
 30g/1  850g/h20g/1  820g/h20g/1  1100g/h
Material Conveying LineInch6’’(DN150)8’’(DN200)8’’(DN200)
PowerKw1922.524.5
DensityKg/m³10-404-404-40
Density Tolerance%±3±3±3
Overall Dimension L*W*Hmm2900*4500*59006500*4500*45009000*3500*5500
WeightKg320045004800
Room Height Requiredmm500055007000

case

4BD9ACCAEB3E52E0A517F5616AB9A80B
272C28D585C5A401E3F59A3FC48369C3
IMG_1578
IMG_6218
IMG_5322

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  • This Hot Wire Foam Cutter isn't just about accuracy. It's also about efficiency, allowing for the processing of large batches without compromising quality. Whether it's intricate, detailed work or expansive projects, this tool equips you with the capacity to handle both with unmatched precision. When you invest in Dongshen's High Accuracy Batch Polystyrene Pre-expander 1600, you're not just buying a tool. You're investing in a promise of quality, accuracy, and efficiency that’s built into every unit we produce. Settle for nothing less than the best with Dongshen's Hot Wire Foam Cutter technology - because your projects deserve the finest attention to detail. Experience the power of precise polystyrene pre-expansion today.

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