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Advanced Eps Material Reactor: DongShen's Automatic Styrofoam Batch Pre-expander

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Welcome to the world of superior technology with DongShen's Automatic Styrofoam Batch Pre-expander, an Eps Material Reactor designed to enhance efficiency while ensuring quality. This Eps Material Reactor is your gateway to achieving optimized production results in a shorter timeframe, due to its advanced technical features. DongShen's Eps Material Reactor is engineered with a high degree of precision to handle EPS raw beads, specifically targeting the pentane blowing gas within them. This cutting-edge reactor simplifies the complex process associated with handling EPS raw beads, transforming it into a seamless operation. This automatic styrofoam batch pre-expander is designed for longevity and performance, promising to be a game-changer in your production process.

Introduction

Inside EPS raw beads, there’s the blowing gas called pentane. After steaming, pentane starts to expand so the bead size also grows bigger, this is called expanding. EPS raw beads cannot be used to make blocks or packaging products directly, all beads need to be expanded first then make other products. Product density is decided during Preexpanding, so density control is done in Preexpander.

Automatic styrofoam batch pre-expander machine is functioned to expand EPS raw material to required density. Material filling and expanding is done batch by batch, so it’s called Batch pre-expander. Automatic polystyrene beads expanding machine is a type of full automatic EPS machine, all steps are working automatically like EPS material filling, weighing, material conveying, steaming, stablizing, discharging, drying and expanded material conveying.
Comparing with Continuous Preexpander, Best price EPS polystyrene expander foam machine can give more accurate density, easier operation, and more energy saving.
Automatic styrofoam batch pre-expander machine completes with Screw Conveyor, Weighing System, Vacuum Conveyor, Expansion Chamber, and Fluidized bed Drier

Automatic styrofoam batch pre-expander machine advantage:
1.Batch Preexpander adopts Mitsubishi PLC and Winview touch screen to control whole working automatically;
2.Batch Preexpander use vacuum system to convey raw material from bottom to top loader, no blocking material hose and no breaking EPS beads;
3.In some machine models, there’re two top loaders for filling alternatively, saving power and fast in filling;
4.Machine first expansion and second expansion both uses PT650 electronic weighing meter to control weighing, accuracy to 0.1g;
5.Machine uses Japanese Pressure Reducing Valve to ensure stable steam input;
6.Machine with preheating and main steaming. Using small valve to do preheating till certain temperature then do main heating, so material can be expanded properly;
7.Machine control steam and air pressure properly inside expansion chamber, material density tolerance lower than 3%;
8.Machine agitating shaft and inner expansion chamber are all made of SS304;
9.Steam proportional vale, air proportional valve and Korean vibration sensor are optional.

EPS styrofoam beads expanding machine

FDS1100, FDS1400, FDS1660 Automatic styrofoam batch pre-expander machine

Item

UnitFDS1100FDS1400FDS1660
Expansion ChamberDiametermmΦ1100Φ1400Φ1660
 Volume 1.42.14.8
 Usable volume1.01.53.5
SteamEntryInch2’’(DN50)2’’(DN50)2’’(DN50)
 ConsumptionKg/cycle6-88-1011-18
 PressureMpa0.6-0.80.4-0.80.4-0.8
Compressed AirEntryInchDN50DN50DN50
 Consumptionm³/cycle0.9-1.10.5-0.80.7-1.1
 PressureMpa0.5-0.80.5-0.80.5-0.8
DrainageUpper Drain PortInchDN100DN125DN150
 Under Drain PortInchDN100DN100DN125
 Under Discharge PortInchDN80DN80DN100
Throughput 4g/1  230g/h4g/1  360g/h
 10g/1  320g/h7g/1  350g/h7g/1  480g/h
 15g/1  550g/h9g/1  450g/h9g/1  560g/h
 20g/1  750g/h15g/1  750g/h15g/1  900g/h
 30g/1  850g/h20g/1  820g/h20g/1  1100g/h
Material Conveying LineInch6’’(DN150)8’’(DN200)8’’(DN200)
PowerKw1922.524.5
DensityKg/m³10-404-404-40
Density Tolerance%±3±3±3
Overall Dimension L*W*Hmm2900*4500*59006500*4500*45009000*3500*5500
WeightKg320045004800
Room Height Requiredmm500055007000

case

4BD9ACCAEB3E52E0A517F5616AB9A80B
272C28D585C5A401E3F59A3FC48369C3
IMG_1578
IMG_6218
IMG_5322

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  • This Eps Material Reactor ensures that every EPS raw bead is processed effectively, maintaining the integrity of the pentane blowing gas within. The result is a high-quality product that is consistently reliable. The automatic function of this reactor allows for continual operation without the need for constant oversight, freeing up your time and energy for other tasks. DongShen, as a pioneer in industrial machinery, has a reputation for delivering top quality products. This Eps Material Reactor is no exception. Our commitment to innovation and reliability is reflected in this automatic styrofoam batch pre-expander machine. Trust DongShen to provide you with industrial machinery that meets your needs, is cost-effective, and contributes significantly to your production goals. Choose DongShen's Eps Material Reactor for an unmatched production experience.

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