Umshini we-EPS, umfushane we-polystyrene onganwetshwayo, ucezu oluguquguqukayo lwemishini esetshenziswa kabanzi kwizicelo ezahlukahlukene zezimboni, ngokuyinhloko ekukhiqizweni kwemikhiqizo yokufaka i-EPS kanye ne-EPS block. Le mishini esezingeni elithuthukile yezobuchwepheshe inikela kakhulu kwizimboni zokupakisha nezimboni zokwakha ngokukhiqiza uhla lwemikhiqizo ye-EPS ebalulekile ekufakweni kanye nezixazululo zokufaka okuvikelayo.

Umshini we-eps embonini yokupakisha

Imishini ye-EPS idlala indima ebalulekile emkhakheni wokupakisha, enikeza eminye imishini eyenzelwe ukukhiqiza ukuphakama - Izingxenye ezisemqoka zokusethwa kokukhiqizwa kwe-EPS epakisha kuhlanganisa:

● I-EPS Pre - Expander

I-EPS Pre - Expander yisigaba sokuqala kwinqubo yokukhiqiza umkhiqizo we-EPS. I-Pre - Inwebisa ubuhlalu be-polystyrene ngokuzishisa, ngaleyo ndlela bakha okulula, igwebu - njengesibalo sesakhiwo semikhiqizo ye-EPS. Lesi sinyathelo sibucayi ukuze kuqinisekiswe ukuvumelana nekhwalithi yomkhiqizo wokugcina.

● ukwakheka umshini wokubumba

Umshini wokubumba womumo usenhliziyweni yomugqa wokukhiqiza we-EPS. Ibumba i-Pre - Enwebise Ubuhlalu be-PolyStyrene ebuhlotsheni obuthile nobukhulu obuthile, ukunika amandla ukudalwa kwezixazululo ezahlukahlukene zokupakisha ezihambisana nezidingo zamakhasimende. Lo mshini uqinisekisa ukuthi imikhiqizo ye-EPS yakheka ngokunembile, ihlinzeka ngamandla adingekayo nokuqina kwezicelo zokupakisha.

● isikhunta se-EPS

Izikhunta ze-EPS ziyisiko - Amathuluzi aklanywe asetshenziswa ngokuhlangana nomshini wokubumba wombala. Lezi zikhunta zinquma ukwakheka nosayizi wokugcina wemikhiqizo ye-EPS, okuvumela abakhiqizi ukuthi bakhiqize izixazululo ezenziwe ngezifiso zokupakisha. Ukunemba kwezikhunta kubalulekile ukuze kufinyelelwe okuphezulu - Imikhiqizo ye-EPS yekhwalithi.

● Uhlelo lwe-SIlo lwe-EPS

Uhlelo lwe-EPS silo lusetshenziselwa ukugcinwa nokuguga kokuqala - ukunwebeka ubuhlalu be-eps. Isitoreji esifanele kubalulekile ukuze uqinisekise ukuthi ubuhlalu bufinyelela isimo esifanele sokubumba, ngaleyo ndlela buqinisekisa ukukhiqizwa okuphezulu -

● Uhlelo lokuphinda usebenzise kabusha

Ingxenye yokuzikhethela kodwa enenzuzo enkulu yomugqa wokukhiqiza we-EPS uluhlelo lokuphinda usebenzise kabusha. Lolu hlelo luvumela abakhiqizi ukuthi baphinde basebenzise kabusha impahla ye-EPS, benciphisa imfucuza kanye nokukhuthaza ukusimama kwemvelo. I-EPS esetshenzisiwe ingavuselelwa kabusha kwinqubo yokukhiqiza, inikezela ngentengo emalini yokonga kanye ne-eco - imikhuba enobungane.

● Ukushisa kwe-Exchanger

I-Exchanger Exchanger evame ukufakwa kulayini wokukhiqiza i-EPS ukulawula amazinga okushisa abuhlalu be-EPS ngezigaba ezahlukahlukene zenqubo yokukhiqiza. Ukugcina izinga lokushisa elifanele kubalulekile ukuze kuqinisekiswe ikhwalithi nokuvumelana kwemikhiqizo yokugcina ye-EPS.

Umshini we-EPS embonini yezokwakha nokufakwayo

Ngaphandle kokupakishwa, imishini ye-EPS inezimboni ezibonakalayo ekwakhiweni nasezimbonini zokufakelwa. Le mishini yenza kube lula ukukhiqizwa kwamabhulokhi e-EPS kanye nezinye izinto zokufaka ezinikeza izakhiwo ezinhle kakhulu zokufakelwa okushisayo. Izingxenye eziyinhloko zokusethwa kokukhiqiza i-EPS block zifaka:

● I-EPS block umshini wokubumba

Umshini wokubumba we-EPS BLOCK wenzelwe ukukhiqiza amabhlogo amakhulu ama-EPS asetshenziselwa ukufakwa ezakhiweni nakwezinye izakhiwo. Lo mshini ucindezela futhi ubumba i-pre - ukunwebeka ubuhlalu be-eps kumabhulokhi aqinile, angagawulwa abe bobunjwa nosayizi ngokwezidingo ezithile zokwakha ngokwezidingo ezithile zokwakha.

● umugqa wokusika e-EPS

Lapho amabhlokhi ama-EPS abunjiwe, kusetshenziselwa umugqa wokusika i-EPS ukuwasika ube yizilinganiso ezifiselekayo. Ukusikwa okunembile kubalulekile ukuze kuqinisekiswe ukuthi amapaneli wokufakelwa alingana kahle ngaphakathi kwezinhlaka zokwakha, ukuhlinzeka ngokufakwa okusebenzayo okushisayo.

● Umshini wokupakisha we-EPS wamabhulokhi

Ifana nemboni yokufaka, umshini wokufaka i-EPS usetshenziselwa iphakethe futhi uvikele amabhlogo we-EPS ngesikhathi sokugcina nokuhamba. Ukupakishwa okufanele kuqinisekisa ukuthi amabhlogo ahlala eqinile futhi alimale, egcina izakhiwo zawo zokufakelwa.

● Imishini yokusiza abasizayo

Ukusebenza okusebenzayo kokusetha komshini we-EPS nakho kudinga izingxenye ezimbalwa ezisizayo njengama-boilers esinomusi, izinqola zomoya, amathangi e-air, amathangi womoya, nemibhoshongo yokupholisa. Lezi zinto zisekela imishini eyinhloko, ziqinisekisa izinqubo zokukhiqiza ezingenamthungo nezisebenzayo.

Ekuphetheni, imishini ye-EPS imelela into ebaluleke kakhulu kuzo zombili izimboni zokufaka kanye nokwakha, inikeza izixazululo ezithuthukile zokukhiqiza okuphezulu - Ikhwalithi yemikhiqizo ye-EPS. Ngezakhi ezinjengomshini wokubumba womumo, i-EPS Pre - Expander, kanye ne-EPS block machine yokubumba, le mishini inikela kakhulu ekwakhiweni kwezinto eziguqukayo ze-EPS. Njengoba izimboni ziyaqhubeka nokufuna izindlela ezisebenzayo neze-eco - izindlela zokukhiqiza ezinobungane, indima yemishini ye-EPS izohlala ibaluleke kakhulu.

Ukubumba okuthuthukile kwe-PolyStrerere (EPS) ukubumba kuyinqubo yokuguqula imboni, ukuhlinzeka ngendlela eguquguqukayo futhi esebenza kahle yokukhiqiza imikhiqizo eminingi enkulu. Emgogodleni wayo, ukubumba kwe-EPS kubandakanya ukwakheka okungasindi, okuqinile, okuqinile kwepulasitiki okufakwayo ngamafomu athile, kusetshenziswa imishini esezingeni eliphezulu njengomshini wokubumba we-EPS. Le nqubo ibalulekile ekukhiqizeni izinto ezisukela ezintweni zokupakisha ezintweni zokwakha. Ake sihlasele sijule kulokho okubumbana kwe-EPS okubandakanya nokuthi umshini wokubumba womumo we-EPS usebenza kanjani.

Ukuqonda i-EPS

Ukuze uqonde umongo wokubumba kwe-EPS, kubalulekile kuqala ukuqonda ukuthi yiliphi i-EPS. Ukwandiswa i-polystyrere, eyaziwa kakhulu ngokuthi yi-EPS, uhlobo lwendwangu ye-foam yepulasitiki eyakhiwa ubuhlalu obuqinile be-polystyrene. Lokhu ubuhlalu budume ngenxa yesimo sabo esingasindi, ukuqina, kanye nezinto ezinhle kakhulu ezifaka ukufakwa. I-EPS yaziswa kabanzi ngokuguquguquka kwayo kanye nokubuyiselwa kabusha, okwenza kube ukukhetha okuthandwayo kuyo yonke imboni ehlukahlukene, kufaka phakathi ukupakisha, ukwakhiwa kwezimoto, nezimoto kanye nempahla yezemidlalo. Amandla alo okuhlinzeka ngokufakwa okuphakeme ngenkathi enobungani bemvelo isimo sayo isimo sayo njengento ethandwayo ekwenziweni kwesimanje.

Umshini wokubumba we-EPS wokubumba: Ukubuka konke

Umshini wokubumba we-EPS we-EPS ucezu olukhethekile lwemishini eyenzelwe ukuguqula ubuhlalu obuluhlaza be-EPS bube bobunjwa nosayizi. Lo mshini udlala indima ebaluleke kakhulu ekwakheni imikhiqizo ehlangabezana nokucaciswa okuqondile, ukuqinisekisa ukungaguquguquki kanye nekhwalithi kuyo yonke i-batch ngayinye. Ngokwamukela izindlela eziningi zokushisa futhi zisebenzisa ukuphakama - Amathuluzi okulawula asezingeni, umshini wokubumba womumo we-EPS enza inqubo yokubumba, okwenza kube yimpumelelo futhi kube nezindleko - ngempumelelo.

Umshini wokubumba womumo we-EPS usebenza ngochungechunge lwe-Well

● Pre - Ukunwetshwa

Inqubo iqala ngo-pre - ukunwetshwa, lapho ubuhlalu be-raw polystyrene buvezwa kuSteam ngo-Pre - Expander, benza ukuba bandise futhi baba yi-porous. Lokhu kunwetshwa kokuqala kubalulekile ukuze kufezekiswe ubungako obufunayo kanye nokuqina kumkhiqizo wokugcina.

● Ukugcwalisa isikhunta

Wake wakhula, ubuhlalu budluliswa ekubumbeni. Umshini wokubumba we-EPS wokubumba uqinisekisa ukuthi ubuhlalu buhanjiswa ngokufana phakathi kokubumba, ukusetha isiteji sokubumba okunembile nokungaguquki.

● Isicelo Steam

Ngaleso sikhunta sagcwala, bese kubanjwa umusi. Lesi sinyathelo sibangela ubuhlalu bandise futhi futhi bahlanganise ndawonye, ​​buqinisile esimweni sokubumba. Ikhono lomshini lokulawula uhlelo lweSteam ngokunembile luyisihluthulelo sokukhiqiza ukuphakama - Ikhwalithi Emisiwe Emikhiqizo Ye-EPS.

● ukupholisa

Ngemuva kwesicelo seSteam, i-EPS ebunjiwe idinga ukuphoqelwa ukusetha ukwakheka kwayo. Lokhu kutholakala ngokujikeleza kwamanzi abandayo noma umoya ozungeze isikhunta, ukuqinisekisa ukuthi umkhiqizo ugcina ubuqotho bayo nezakhiwo ezifiselekayo.

● Ukuphikelela

Isinyathelo sokugcina sibandakanya ukukhipha ukwakheka kwe-EPS ebunjiwe kusuka emshinini. Uma sekupholile, umkhiqizo ulungele ukucubungula okwengeziwe noma ukufakwa.

Izinzuzo zokusebenzisa umshini wokubumba womugqa we-EPS

Umshini wokubumba we-EPS we-EPS unikeza izinzuzo eziningi eziphawuleka:

● Ukucacisa nokungaguquguquki

Ubuchwepheshe obuthuthukisiwe bomshini buqinisekisa ukuthi umkhiqizo ngamunye ubumba ukucaciswa ngqo, ukugcina ikhwalithi efanayo kuwo wonke ama-batches.

● Ukusebenza kahle

Ukusebenza okuzenzakalelayo kuvumela ukukhiqizwa kwenani elikhulu lemikhiqizo ye-EPS ebunjiwe ngesikhathi esifushane, okwenza inqubo isebenze kahle futhi ibe nezindleko - ngempumelelo.

● Ukuvumelana nezimo

Izikhunta ezahlukahlukene zingasetshenziswa, zinikele abakhiqizi ukuthi bakhiqize uhla oluhlukahlukene lwe-EPS Shapes nemikhiqizo ehambelana nezidingo ezithile.

● Ngobungane ngemvelo

I-EPS iyaphinda futhi, futhi inqubo yokubumba ikhiqiza imfucuza emincane. Imishini eminingi iza inamandla - ukulondolozwa izici, ukuthuthukisa ukuqina kwazo.

Izicelo ze-EPS kanye nokwakheka kokubumba

Ngenxa yokuguquguquka kwayo, imikhiqizo ye-EPS enobumba ithola izinhlelo zokusebenza emikhakheni ehlukahlukene:

● Ukufaka

I-EPS ilungele ukufaka izimpahla ezintekenteke, ama-elekthronikhi, kanye nemishini ngenxa yezakhiwo zayo ze-cushioning kanye nemvelo engasindi.

● Ukwakha

Amabhulokhi ama-EPS namaphaneli asetshenziselwa ukufakwa ekwakhiweni, ukuhlinzeka amandla - izixazululo ezisebenzayo.

● Izithuthi

Embonini yezimoto, i-EPS isetshenziselwa izakhi zokuvikela kanye nokufakelwa, ukuthuthukisa ukuphepha kwemoto nenduduzo.

● Izimpahla zezemidlalo

I-EPS iqashwa ekwenziweni kwezigqoko zokuvikela izigqoko zokuvikela kanye nokuvikela i-padding, enikeza amandla amahle kakhulu wokumunca akwethukile.

Umshini wokubumba we-EPS we-EPS uguqula isimo sokukhiqiza ngokunikeza isixazululo esinembile, esisebenza kahle futhi esiguquguqukayo sokukhiqiza okuphezulu - Imikhiqizo ye-APS yekhwalithi. Njengoba izimboni ziqhubeka nokubeka phambili ukuqina kanye nokuguquguquka, ukubaluleka kokubumba kwe-EPS nemishini ngemuva kwayo kufanele kukhule, kusekela ukulethwa kwemikhiqizo esebenzayo nezemvelo.

Ukunwebeka kwe-polystyrerererererererererererererererererererererererere kuyinqubo ebalulekile embonini yezokukhiqiza, ukuhlinzeka ngezindleko - izixazululo ezisebenzayo nezisebenzayo zokwenza amajamo ayinkimbinkimbi nemiklamo. Le nqubo igxila ekusetshenzisweni komshini wokubumba womumo we-EPS, odlala indima ebaluleke kakhulu ekubumbeni nasekwakheni igwebu le-EPS ezinhlakeni ezifunwayo. Ake sihlole le nqubo ngokuningiliziwe.

● Ukuqonda i-Eps Foam

I-EPS, eyaziwa kakhulu ngokuthi i-Styrofoam, ingabe impahla eguquguqukayo eyaziwa ngezakhiwo zayo ezinhle kakhulu zokufakelwa kanye nemvelo engasindi. Kuqukethe ubuhlalu be-polystyrene ngamunye obubhekene nenqubo yokushisa okushisayo yokwandisa nokwakha isakhiwo esiqinile seselula. Lokhu kuhlanganiswa okuhlukile kwenza i-FOAM ye-EPS ilungele izinhlelo ezahlukahlukene, kufaka phakathi ukwakhiwa, ukupakisha, kanye nezimboni zezimoto.

● Inqubo yokubumba ye-EPS

○ Pre - Ukunwetshwa

Isigaba sokuqala sokubumba kwe-EPS block sibandakanya i-Pre - Exprension of Polystyrene Ubuhlalu. Lokhu kutholakala ngengxenye eyaziwa ngokuthi yi-Pre - Experler, enjonisa umusi kanye ne-ejenti evuthayo kubahlalu. Ukushisa okushisayo kubangela ubuhlalu ukuba bandise, bandise ivolumu yabo futhi behlise ubuntu babo. Lokhu kuqala - I-foam enwetshiwe ibalulekile ezigabeni zokubumba ezalandela.

○ ukuvimba kokubumba

Lapho ubuhlalu bungukuqala - ukunwetshwa, bathuthelwa ku-block molder. Kulesi sigaba, ubuhlalu obunwetshiwe be-polystyrere bubunjwe emabhulokini amakhulu abasebenza njengabadluli bezenhlaka kubunjwa bokugcina. Inqubo yokubumba evimba ifaka ukusebenzisa ukushisa kanye nengcindezi yobuhlalu obunwetshiwe, ukuwaqinisa kube amabhlogo we-Foam ahlanganisiwe futhi aqinile. Lesi sinyathelo sibucayi njengoba sakha amabhlokhi asekelwe kuwo kamuva azokwakhiwa emiklamo ethile.

○ Ukubumba ukwakheka

Inhliziyo yenqubo ye-EPS block yokubumba ngumshini wokubumba womumo we-EPS. Le mishini eyinkimbinkimbi ithatha i-Pre - Ukubumba ama-Foam blocks futhi ibabumba amafomu afunekayo asebenzisa isikhunta esikhethekile noma ithuluzi. Inqubo yokubumba ukwakheka iyazenzakalela futhi iqukethe izinyathelo ezimbalwa eziqondile:

1. Ukulayisha isikhunta: I-Pre - Amabhulokhi we-Foam abunjiwe alayishwa emshinini wokubumba. Uhlelo lokuhambisa luqinisekisa ukuthuthwa okungenamthungo kwamabhulokhi kulokhu kubumba.

2 Lokhu kushisa kuthambisa igwebu le-EPS, likuvumele ukukhulisa futhi ugcwalise ngokuphelele imithambo yombilo. Ukulawulwa okuqondile kwezinga lokushisa nokucindezela ngalesi sigaba kubalulekile ukuze kufinyelelwe bobunjwa obunembile nakuwo abangaguquki.

I-3. Ukupholisa nokuqina: Ngemuva kokuthi igwebu likhule ngokuphelele futhi ligcwalise isikhunta, kuqala inqubo yokupholisa. Umoya obandayo noma amanzi ajikeleza isikhunta, apholile ngokushesha futhi aqinisa igwebu. Lesi sinyathelo siqinisekisa ukuqina kobukhulu futhi kusheshisa umjikelezo wokukhiqiza, okwenza inqubo isebenze kahle.

4. Ukuvulwa kokuvulwa kokubumba kanye nokususwa komkhiqizo: Ekugcineni, isikhunta siyavulwa, futhi umkhiqizo we-foam omisiwe ukhishwe kusetshenziswa amasistimu wemishini noma ye-pneumatic. Umkhiqizo oqediwe uhanjiswa ngokuqhubeka nokuqhutshwa noma ukupakishwa.

Izinzuzo ze-EPS block zibumba

I-EPS block yokubumba inikeza izinzuzo eziningi, okwenza kube yikhekhe elikhethwayo ezimbonini ezahlukahlukene. Ukuguquguquka kwe-Design of Eps Foam kuvumela ukwakhiwa kwezimo eziyinkimbinkimbi namafomu angaba yinselele noma abize ezinye izindlela. Lokhu kuguqulwa kwenza abakhiqizi ukuthi balethe imibono yokudala impilo ngempumelelo.

Ngaphezu kwalokho, imvelo engasindi kanye nezakhiwo ezihlukile zokufakwa kwe-EPS Foam kwenza kube kuhle ngezicelo ezidinga ukuncishiswa kwesisindo kanye nokufakwa okushisayo noma okuzwakalayo. Ukusebenza kahle komshini wokubumba womumo we-EPS kubuye kube nezindleko - ukukhiqizwa okusebenzayo, okuvumela amavolumu amakhulu emikhiqizo ye-foam ukuthi akhiqizwe ngokushesha ngezindleko ezincishisiwe zabasebenzi kanye nezindleko zamandla.

● ICO - Izici ezinobungane

Enye inzuzo ebalulekile ye-EPS block yokubumba yi-eco yayo - ubungane. I-EPS Foam iyi-100% isebenza kabusha futhi ingavuswa ibe yimikhiqizo emisha ye-foam noma iguqulwe kwezinye izinto eziwusizo. Lokhu kusebenza kabusha kwe-Recycling kunciphisa umthelela wezemvelo kanye nokuqondanisa nokusebenza okuqhubekayo kokukhiqiza.

Ekuphetheni, inqubo yokubumba ye-EPS ye-EPS elungiswe ngumshini wokubumba womumo we-EPS iyingxenye ebalulekile yokwenziwa kwanamuhla. Ngokuqonda nokufaka le nqubo, izimboni zingafinyelela izindleko - ezisebenzayo, eziguquguqukayo, kanye nemvelo ukukhiqizwa okunobungani beFoam, ukubhekana nezidingo ezivelayo zemakethe.